🔵✈️ 295. Aviation: Turboprop Powerplant Removal and Installation 🚁🎞️

Source: FAA-H-8083-32A, Aviation Maintenance Technician Handbook Powerplant, Volume 2, Pag: 8-16

Since most turboprop powerplant removal and installation instructions are developed for QECA, the following procedures reflect those used for a typical QECA. The procedures for turboprop engine removal and installation are similar to those presented in the section of this chapter for turbojet engines, except for those systems related to the turboprop propeller.

Open the engine side panels and remove the nacelle access panels. Disconnect the engine thermocouple leads at the terminal board. Before disconnecting any lines, make sure that all fuel, oil, and hydraulic fluid valves are closed. Plug all lines as they are disconnected to prevent entrance of foreign material.

Remove the clamps securing the bleed-air ducts at the firewall. Then, disconnect the electrical connector plugs, engine breather and vent lines, and fuel, oil, and hydraulic lines.

Disconnect the engine power lever and propeller control rods or cables. Remove the covers from the QECA lift points, attach the QECA sling, and remove slack from the cables using a suitable hoist. The sling must be adjusted to position the hoisting eye over the QECA CG. Failure to do so may result in engine damage.

Remove the engine mount bolts. The QECA is then ready to be removed. Recheck all of the disconnect points to make certain they are all disconnected prior to moving the engine. Move the engine forward, out of the nacelle structure, until it clears the aircraft. Lower the QECA into position on the QECA stand and secure it prior to removing the engine sling.

The installation procedures are essentially the reverse of the removal procedures. Move the QECA straight back into the nacelle structure and align the mount bolt holes and the firewall. Start all the bolts before torqueing. With all the bolts started, and using the correct torque wrench adapter, tighten the mount bolts to their proper torque. 

Remove the sling and install the access covers at the lift point. Using the reverse of the removal procedures, connect the various lines and connectors. New O-ring seals should be used. The manufacturer’s instructions should be consulted for the proper torque limits for the various clamps and bolts.

After installation, an engine runup should be made. In general, the runup consists of checking proper operation of the powerplant and related systems. Several functional tests are performed to evaluate each phase of engine operation. The tests and procedures outlined by the engine or airframe manufacturers should he followed. 

Procedure Step	Action Category	Components Involved	Tools and Equipment	Safety Precautions	Post-Installation Requirements
Open engine side panels and remove nacelle access panels	Preparation	Engine side panels, nacelle access panels
Close fluid valves and plug disconnected lines	Disconnection	Fuel, oil, and hydraulic fluid valves; lines	Plugs	Ensure all fuel, oil, and hydraulic fluid valves are closed; plug lines to prevent entrance of foreign material
Remove clamps and disconnect bleed-air ducts, electrical connectors, and fluid lines	Disconnection	Bleed-air ducts, electrical connector plugs, engine breather and vent lines, fuel, oil, and hydraulic lines
Disconnect engine thermocouple leads at the terminal board	Disconnection	Engine thermocouple leads, terminal board
Disconnect control linkages	Disconnection	Engine power lever and propeller control rods or cables
Attach QECA sling and remove slack	Removal	QECA, QECA lift points	QECA sling, hoist	Sling must be adjusted to position hoisting eye over QECA CG to avoid engine damage
Remove engine mount bolts and move engine forward	Removal	Engine mount bolts, QECA, nacelle structure	Suitable hoist	Recheck all disconnect points prior to moving engine; move forward until it clears aircraft
Secure QECA on stand	Removal	QECA, QECA stand	QECA stand, engine sling	Secure QECA prior to removing the engine sling
Install QECA and tighten mount bolts	Installation	QECA, nacelle structure, firewall, mount bolts	Torque wrench adapter	Move QECA straight back into nacelle; start all bolts before torqueing
Reconnect lines and connectors	Installation	Lines, connectors, clamps, bolts		Use new O-ring seals; consult manufacturer for torque limits
Perform engine runup and functional tests	Testing	Powerplant and related systems		Follow procedures outlined by engine or airframe manufacturers	Check for proper operation and evaluate each phase of engine operation